涡轮增压器轴承

涡轮增压器轴承是促进涡轮增压器轴旋转的机械部件。它们对涡轮增压应用至关重要,因为它们能使涡轮增压器实现高速性能和平稳运行,从而提高发动机的功率和效率。

现代涡轮轴承系统可分为两类:流体动力轴承系统和球轴承系统。

ICON

流体动力系统使用发动机油来润滑和控制轴的运动,可选择两个全浮动轴颈轴承或一个一体式半浮动轴承。推力轴承也可用于轴向控制。

ICON

球轴承系统将轴颈轴承和推力轴承结合在一起,提高了性能,减小了间隙,降低了功率损耗。

IMG
IMG IMG

产品列表

照片 部件编号 Bore Dia (d1) Bore Dia (d2) 外径 宽度 内环材料 Outer Ring Material 球体材料 保持器材料 最大转速(每分钟) 温度范围 应用
tur 05 new LILYTB005 6 mm 5.2 mm 18 mm 34.20 mm GCr15 钢 GCr15 钢 氮化硅(Si3N4) Metal (Black Phosphated ) 150000 -60 to 500 ℃ GT17,GT20,GT25
tur 09 new LILYTB009 6.5 mm 6.4 mm 20.4 mm 36.7 mm GCr15 钢 GCr15 钢 氮化硅(Si3N4) Metal (Black Phosphated ) 150000 -60 to 500 ℃ General
tur 01 new LILYTB001 8 mm 8.8 mm 22 mm 53.73 mm M50 钢 GCr15 钢 氮化硅(Si3N4) Metal (Black Phosphated ) 150000 -60 to 500 ℃ GT25R.28R.30R.35R
GT28,GT30,GT35
tur 02 new LILYTB002 8 mm 8.8 mm 22 mm 42.50 mm M50 钢 GCr15 钢 氮化硅(Si3N4) 金属(镀银) 150000 -60 to 500 ℃ GT25R.28R.30R.35R
tur 07 new LILYTB007 8 mm 8.8 mm 22 mm 41.95 mm M50 钢 GCr15 钢 氮化硅(Si3N4) 金属(镀银) 150000 -60 to 500 ℃ GT25R,GT28R,GT30R,GT35R
tur 04 new LILYTB004 10 mm 10.2 mm 28.2 mm 55.20 mm M50 钢 GCr15 钢 氮化硅(Si3N4) 金属(镀银) 150000 -60 to 500 ℃ GT/GTX37/40
GT/GTX42/45
GT37,GT40,GT42,GT45
tur 08 new LILYTB008 10 mm 10.8 mm 28.2 mm 44.55 mm M50 钢 GCr15 钢 氮化硅(Si3N4) 金属(镀银) 100000 -60 to 500 ℃ GTX37,GTX40,GTX42,GTX45
tur 03 new LILYTB003 10.2 mm 10 mm 28.2 mm 55.20 mm M50 钢 GCr15 钢 氮化硅(Si3N4) 金属(镀银) 150000 -60 to 500 ℃ GT25R.28R.30R.35R
tur 06 new LILYTB006 13 mm 13.2 mm 34.8 mm 64.08 mm M50 钢 GCr15 钢 氮化硅(Si3N4) 金属(镀银) 80000 -60 to 500 ℃ GT42,GT45
tur 16 new LILYTB016 16 mm 16.8 mm 44.09 mm 68.15 mm M50 钢 GCr15 钢 氮化硅(Si3N4) 金属(镀银) 80000 -60 to 500 ℃ GTX5533R

Product Comparison(Journal Vs Ball)

Lifespan
Cost
Energy Consumption
Response Speed
耐磨性
耐温性
Rotation Stability
IMG IMG

Shorter

(lubrication-dependent)

Low initial cost,high maintenance

(sliding friction)

启动缓慢

(high static friction)

Poor

(衬套磨损)

有限公司

(<=120℃)

中度

(vibration/noise-prone)

IMG IMG

Longer

(anti-fatigue materials)

High initial cost,low maintenance

(rolling friction)

Fast start-up

(low friction)

Excellent

(high-carbon steel/ceramic)

(<=300℃)

(precision.low noise)

在转速为 2000 rpm 时突然打开油门时的速度响应(2 升 S.I 发动机)

Line

According to Garret who is 1st将滚珠轴承引入涡轮增压器后,一些使用加勒特滚珠轴承涡轮增压发动机的专业驾驶员表示,他们感觉就像在驾驶一台正常吸气的大型发动机。

The development of ball bearing turbochargers has been driven by the pursuit of drivability and better emissions.

Turbocharger Ball Bearing(TCBB)

Challenge
ICON

Bearings work at high temperatures in an exhaust gas turbocharger environment

ICON

High speed of 120,000 to 200,000 rpm, or even higher

ICON

Smooth operation and small axial movement

ICON

Lean oil lubrication during engine start & stop

ICON

Applied in performance cars for rapid acceleration and deceleration

ICON

Engine oil provides cooling lubrication

产品重点
ICON

Mainstream alloy steel

ICON

Special heat treatment enables the bearing to maintain good performance at high temperatures

ICON

Double angular contact ball bearings with ceramic balls

ICON

PEEK/metal cages to meet different applications

ICON

High-precision

材料
ICON

保持器

PEEK/Steel Cage, coating available for different application, improved oil-deprived condition performance.

ICON

Si3N4 Ceramic ball

Better at wear resistant and high revolution

ICON

Special HT for bearing rings

Enables grain refinement, maintains initial accuracy capability.

ICON

PEEK/black coating/silver plating cage optional

加载中..